Basic Info.
Type
Rubber Bonded Washer
Material
Rubber with Carbon Steel/Stainless Steel/Steel
Combination Washer Structure
B Type
Combination Washer Packaging
All Inclusive
Spring Washer Type
Standard
Certification
FDA, RoHS,CE,ISO,Reach
Characteristic
High Temperature Resistant,Heat Resistant,Corrosio
Transport Package
Customized
Specification
Standard, Nonstandard, Customized
Product Description
EPDM Bonded Washers Manufacturer Rubber Bonded Sealing WasherCustom Rubber Washer Service Description:
Melon Rubber specializes in custom-designed and standard rubber washers, including square rings and washers. With over 10 years of expertise, we manufacture a diverse range of rubber washers and seals tailored to meet specific customer needs. Our products are crafted from both natural and synthetic rubbers such as Neoprene, silicone, Buna-N, Santoprene, and EPDM, ensuring top performance across various applications.
Product Description
In-Depth Introduction to Bonded EPDM/Neoprene Washers and Their Applications
Bonded washers, commonly referred to as sealing or cushioning washers, play a crucial role in engineering and manufacturing sectors. These washers are specifically designed to ensure an airtight seal between fastening elements (such as bolts and screws) and hard surfaces. The primary functions of these washers include distributing stress, strengthening joints for high-torque applications, and providing cushioning to protect the joint against the hard surface.
Materials and Properties
EPDM Bonded Washers:
- Material Composition: Ethylene Propylene Diene Monomer (EPDM) rubber is known for its outstanding weather resistance, heat stability, and durability. When bonded with metal, these washers offer enhanced sealing capabilities.
- Temperature Resistance: EPDM maintains its properties in temperatures ranging from -50°C to +150°C, making it ideal for outdoor applications.
- Applications: Commonly used in roofing, automotive (for sealing doors, windows, and other systems), and HVAC systems due to their excellent environmental resistance.
Neoprene Bonded Washers:
- Material Composition: Neoprene or polychloroprene is a type of synthetic rubber that is versatile, chemical resistant, and weather-resistant.
- Temperature and Chemical Resistance: It can effectively withstand a wide temperature range and exposure to oils, solvents, and other chemicals.
- Applications: Due to their robust properties, neoprene washers are used in marine applications, chemical processing equipment, and outdoor fixtures.
Advantages of bonded Rubber Seals Washers:Neoprene Bonded Washers:
- Material Composition: Neoprene or polychloroprene is a type of synthetic rubber that is versatile, chemical resistant, and weather-resistant.
- Temperature and Chemical Resistance: It can effectively withstand a wide temperature range and exposure to oils, solvents, and other chemicals.
- Applications: Due to their robust properties, neoprene washers are used in marine applications, chemical processing equipment, and outdoor fixtures.
Why Choose Melon Rubber:
Benefit from our commitment to quality and customization. Whether you need a small batch of specialized seals or large-scale production of standard washers, Melon Rubber is equipped to deliver with precision and reliability. Enhance your assembly with our washers that promise longevity and optimal sealing performance.
A full selection of natural and synthetic rubber washers, including those made from Neoprene, silicone, Buna-N, Santoprene, and EPDM.
Materials Used in Rubber Silicone Washers:
Custom Washer Advantage
Choosing the Right Washer
Selecting the right bonded washer depends on several factors:
- Environmental Conditions: Consider the chemical exposure, temperature, and weather conditions the washer will face.
- Load Requirements: Depending on the mechanical loads and stress, choose a washer that can withstand the specific conditions.
- Compatibility: Ensure that the materials of the washer are compatible with the materials of the surfaces they will be in contact with.
Bonded EPDM and Neoprene washers are indispensable in industries where seals are critical to the functionality and longevity of products. Their ability to resist harsh environments while providing a tight seal makes them invaluable in many technical applications across various sectors
Products Name | rubber bonded metal washer ;metal washer with rubber seal |
Material: | EPDM,Neoprene,metal stainless steel |
Hardness | 50-70Shore A. |
Color | gray/black |
Tolerance | Standard, or custom your required. |
Lead time | Tooling 14-28days depends on the structure of the drawing |
Quality | Send Samples: 2-3days after tooling |
Reports | Volume Production:7-10days after the samples approved |
ISO 13485 & ISO 9001 |
FDA, RoHs, ISO,Reach |
Packing | PP bag and carton box , or special packing |
Shipping Way | Express(DHL,UPS FedEx TNT) , or Air or Sea |
Customization & Development
Manufacturing Processes
Bonded washers are produced through a process that involves the bonding of rubber to a metal substrate. The two main methods include:
Adhesive Bonding: This involves applying a strong adhesive that can resist environmental factors to adhere the rubber to the metal. This method is cost-effective and suitable for a variety of applications where moderate stress resistance is sufficient.
Vulcanization Bonding: In more demanding applications, the rubber is chemically bonded to the metal during the vulcanization process, which involves heating the rubber to form cross-link bonds with the metal. This method provides a stronger, more durable bond that is ideal for high-stress applications.
Advantages of Bonded Washers
- Leak Proof and Sealing Performance: The combination of rubber and metal in bonded washers provides superior sealing properties, preventing leaks even under high pressure.
- Stress Distribution: The metal part of the washer helps distribute the load evenly, which is vital in preventing damage to the surface and ensuring the integrity of the assembly.
- Vibration and Noise Dampening: The rubber material helps absorb vibrations and reduce noise, which is crucial in machinery and automotive applications.
Company Profile &Certification
About Us:
Melon, as a recognised experienced rubber factory enable ,The production base covers an area of 20,000 square meters.has two floors of 100,000-class dust-free workshops, and more than 20 senior engineers.
us to advise our customer of the mostsuitable rubber or silicone or plastic moulding parts to be used for their application. Our engineerwork closely with your design engineers and we help ensure your products meet specification.
Our inhouse specialists can advise on material selection, including:NR/SBR/EPDM/SIR/CR/SBR/IIR/HNBR/FKM/PU.Melon has continually implemented newtechnologies to meet the changing needs of our customers.At present, it has obtained more than100 patents in the industry.
The company has passed ISO9001 and industry-related quality system certification (ISO13485, SIRAICTl),One-stop solution, together with competitive price and professional service. This is what we cangive by having a thorough ERP system monitoring every process of raw material tracking , projectR&D, quality inspection, warehouse inventory,Throughout the whole path, we value the recognitionand supports of our customers and are wiing to provide more value-added services in return.
Punctuality and know-how, dedication and skilled people are the solid basis for our many years of successful operation.
Innovation and investment in advanced equipment and new applications are the driving forces for the common success.
We expect to work with your esteemed company to realize mutual growth!
FAQ
Q:What is your delivery time?A:For inventory, we usually ship within 3 days after full payment, and 30-45 days for custom orders.
Q:Do you provide samples?A:Yes, we usually provide samples free of charge. For some customized products, we need to charge the
sample fee, but this will be returned after the formal order.
Q:Is there any discount for bulk order?A:Yes, you can send email. Tell us to get the demand and we will design a better solution for you.
Melon Rubber is the online rubber seal excellent leader. Specialty qulity materials. Request A Quote. EPDM Bonded Washers Manufacturer Rubber bonded Sealing Washer
Address:
Buidling 3, Creative Industry Park, Torch development Zone,528437 Z.S, G.D. China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Agriculture & Food, Auto, Motorcycle Parts & Accessories, Chemicals, Computer Products, Electrical & Electronics, Health & Medicine, Industrial Equipment & Components, Manufacturing & Processing Machinery, Tools & Hardware, Toys
Management System Certification:
ISO 9001, ISO 13485
Company Introduction:
Melon, established in 2007, is located in zhongshan city, guangdong province, China, our manufacturer workshop covers an area of 2000 square meters, staff 70 people, including 10 technical staff, 5 quality management staff, 6 sales staff, and over more 40% employee work in Melon more than 7 years, we love our manufacturer and provide an experienced, quality service from mould and tooling design, material selection through prototyping to production.
As a recognised experienced rubber factory enable us to advise our customer of the most suitable rubber or silicone or plastic moulding parts to be used for their application. Our engineer work closely with your design engineers and we help ensure your products meet specification. Our in-house specialists can advise on material selection, including: NR/SBR/EPDM/SIR/CR/SBR/IIR/HNBR/FKM/PU. Melon has continually implemented new technologies to meet the changing needs of our customers.
Not only can we manufacture your existing rubber or plastic parts, but we can also support new projects/products by assisting with design and prototyping. We also provide an in house tool making/tool-refurbishment service. Please contact us for more details.
Transfer Molding & Compression Moulding
Liquid Injection Molding (LSR)
CNC machining (Prototype Tooling)
Rubber&Silicone&Plastic mold
Proprietary bonding processes (with metal, plastic)
Research and development of new rubber formula
Trained professional production team and standardized quality control
Knowledgeable sales team and design engineers
One-stop manufacturer with competitive price
Website: http://melon2017.en.made-in-china.com