Small Wear-Resistant FKM Rubber Gasket, EPDM Silicone Neoprene Pressure Sealing Washer
Custom Rubber Washer Service Description:
Melon Rubber specializes in custom-designed and standard rubber washers, including square rings and washers. With over 10 years of expertise, we manufacture a diverse range of rubber washers and seals tailored to meet specific customer needs. Our products are crafted from both natural and synthetic rubbers such as Neoprene, silicone, Buna-N, Santoprene, and EPDM, ensuring top performance across various applications.
Advantages of Cutting or Stamping Rubber and Silicone Washers:
1. Efficiency and Speed:
- The process is highly efficient for high-volume production. Once the die is created, washers can be produced quickly and in large numbers without the need for significant downtime, making it cost-effective for large runs.
2. Material Versatility
- This method is compatible with a wide range of materials, including various grades of rubber and silicone. Each material type can be tailored to meet specific environmental resistance needs such as temperature, chemicals, or UV exposure.
3. Cost-Effective for Thick and Large Parts
- Compared to other methods like molding, cutting or stamping can be more cost-effective, especially for thicker and larger washer dimensions. There's typically less material waste as the dies can be designed to maximize material use.
4. Simplicity and Low Maintenance
- The stamping equipment and dies are relatively simple to maintain and operate, reducing operational costs. Tooling modifications can also be made relatively easily to adjust to new specifications.
Custom Washer Advantage
Why Choose Melon Rubber:
Benefit from our commitment to quality and customization. Whether you need a small batch of specialized seals or large-scale production of standard washers, Melon Rubber is equipped to deliver with precision and reliability. Enhance your assembly with our washers that promise longevity and optimal sealing performance.
A full selection of natural and synthetic rubber washers, including those made from Neoprene, silicone, Buna-N, Santoprene, and EPDM.
Materials Used in Rubber Silicone Washers:
-
Silicone Rubber:
- Characteristics: Resistant to extreme temperatures, UV and ozone, flexible at low temperatures, and has good insulating properties.
- Applications: Commonly used in automotive, medical, and food processing industries due to its non-toxic, stable, and clean properties.
-
Neoprene (Chloroprene Rubber):
- Characteristics: Good chemical stability and maintains flexibility over a wide temperature range. Excellent resistance to weathering and ozone, oils, and chemicals.
- Applications: Ideal for use in outdoor and marine environments where water, oil, and chemical resistance is necessary.
-
EPDM (Ethylene Propylene Diene Monomer):
- Characteristics: Excellent resistance to ozone, sunlight, and aging. Very good temperature and chemical resistance, especially for alkalis and acids, EPDM has good mechanical properties too. Tensile strength is in the range of 7 to 21MPa, which is higher than other elastomers like silicone (5-10MPA), Nitrile(12-15MPa) and neoprene(5-8MPa)
- Applications: Used in automotive (door seals, window seals) and HVAC applications due to its excellent weather and temperature resistance.
-
Nitrile Rubber (NBR, Buna-N):
- Characteristics: Outstanding resistance to oils, fuels, and other chemicals.
- Applications: Perfect for applications involving oils and solvents, such as in the automotive and aerospace industries for fuel and oil handling hoses, seals, and grommets.
-
Santoprene (Thermoplastic Vulcanizate or TPV):
- Characteristics: Combines the performance benefits of vulcanized rubber with the processing ease of thermoplastics, good chemical and UV resistance.
- Applications: Useful for seals and gaskets where flexibility and durability are required along with resistance to weather and chemicals.
Customization & Development
As a professional rubber gaskets washer manufacturer,we product and custom rubber seal of various sizes and materials,and the rubber seals are used in many sectors, such as the fields of hydraulics, pneumatics, food applications, the automotive industry, and in medical accessories and mechanical engineering.
In addition to the production of neoprene materials, our rubebr seal materials also include:EPDM,FKM,NBR,NB,HNBR,Nylon.
Welcome to customize with drawings or samples!
| Products Name |
Custom EPDM Rubebr Seals Washer |
| Material: |
EPDM OR OTHER RUBBER |
| Hardness |
20-80Shore A. |
| Color |
translucent/white/black,others |
| Tolerance |
Standard, or custom your required. |
| Lead time |
Tooling 14-28days depends on the structure of the drawing |
| Quality |
Send Samples: 2-3days after tooling |
| Reports |
Volume Production:7-10days after the samples approved |
| ISO 13485 & ISO 9001 |
| RoHs, ISO,Reach |
| Shipping Way |
Express(DHL,UPS FedEx TNT) , or Air or Sea |
Company Profile &Certification
Q:What is your delivery time?
A:For inventory, we usually ship within 3 days after full payment, and 30-45 days for custom orders.
Q:What materials are available to produce from your factory?
A1: Rubber material: NBR, EPDM, SILICONE, FKM, NEOPRENE(CR), NR, IIR, SBR, Fluorosilicone(FVMQ), FFKM, Liquid Silicone, HNBR,etc.
A2: Plastic material: ABS/AS/PE/PO/PP/PA/PC/POM/PVC/PET/HDPE/LDPE/PU/TPE etc.
Q:Do you use any international standards for the rubber products?
A: Yes, we mainly use ASTM D2000 standard to define the quality of the rubber materials, tolerances as per ISO3302, ISO2768, etc.
Q:Do you provide samples?
A:Yes, we usually provide samples free of charge. For some customized products, we need to charge the
sample fee, but this will be returned after the order.
Q:Is there any discount for bulk order?
A:Yes, you can send email. Tell us to get the demand and we will design a better solution for you.
Melon Rubber is the online rubber seal excellent leader. Specialty qulity materials. Request A Quote.
3mm Anti Weather Aging EPDM Gaskets Custom EPDM Gasket Seal
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