M5 Manufacturer High Temp Heat Square Small Thin Food Grade Waterproof 1.5Inch Thick Large EPDM Bonded Neoprene Flat Thick Sealing Rubber Silicone Washers
Custom Rubber Washer Service Description:
Melon Rubber specializes in custom-designed and standard rubber washers, including square rings and washers. With over 10 years of expertise, we manufacture a diverse range of rubber washers and seals tailored to meet specific customer needs. Our products are crafted from both natural and synthetic rubbers such as Neoprene, silicone, Buna-N, Santoprene, and EPDM, ensuring top performance across various applications.
Advantages of Cutting or Stamping Rubber and Silicone Washers:
1. Efficiency and Speed:
- The process is highly efficient for high-volume production. Once the die is created, washers can be produced quickly and in large numbers without the need for significant downtime, making it cost-effective for large runs.
2. Material Versatility
- This method is compatible with a wide range of materials, including various grades of rubber and silicone. Each material type can be tailored to meet specific environmental resistance needs such as temperature, chemicals, or UV exposure.
3. Cost-Effective for Thick and Large Parts
- Compared to other methods like molding, cutting or stamping can be more cost-effective, especially for thicker and larger washer dimensions. There's typically less material waste as the dies can be designed to maximize material use.
4. Simplicity and Low Maintenance
- The stamping equipment and dies are relatively simple to maintain and operate, reducing operational costs. Tooling modifications can also be made relatively easily to adjust to new specifications.
Custom Washer Advantage
Why Choose Melon Rubber:
Benefit from our commitment to quality and customization. Whether you need a small batch of specialized seals or large-scale production of standard washers, Melon Rubber is equipped to deliver with precision and reliability. Enhance your assembly with our washers that promise longevity and optimal sealing performance.
A full selection of natural and synthetic rubber washers, including those made from Neoprene, silicone, Buna-N, Santoprene, and EPDM.
Materials Used in Rubber Silicone Washers:
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Silicone Rubber:
- Characteristics: Resistant to extreme temperatures, UV and ozone, flexible at low temperatures, and has good insulating properties.
- Applications: Commonly used in automotive, medical, and food processing industries due to its non-toxic, stable, and clean properties.
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Neoprene (Chloroprene Rubber):
- Characteristics: Good chemical stability and maintains flexibility over a wide temperature range. Excellent resistance to weathering and ozone, oils, and chemicals.
- Applications: Ideal for use in outdoor and marine environments where water, oil, and chemical resistance is necessary.
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EPDM (Ethylene Propylene Diene Monomer):
- Characteristics: Excellent resistance to ozone, sunlight, and aging. Very good temperature and chemical resistance, especially for alkalis and acids.
- Applications: Used in automotive (door seals, window seals) and HVAC applications due to its excellent weather and temperature resistance.
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Nitrile Rubber (NBR, Buna-N):
- Characteristics: Outstanding resistance to oils, fuels, and other chemicals.
- Applications: Perfect for applications involving oils and solvents, such as in the automotive and aerospace industries for fuel and oil handling hoses, seals, and grommets.
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Santoprene (Thermoplastic Vulcanizate or TPV):
- Characteristics: Combines the performance benefits of vulcanized rubber with the processing ease of thermoplastics, good chemical and UV resistance.
- Applications: Useful for seals and gaskets where flexibility and durability are required along with resistance to weather and chemicals.
Detailed Photos
Company Profile
About Us:
Melon, as a recognised experienced rubber factory enable ,The production base covers an area of 20,000 square meters.has two floors of 100,000-class dust-free workshops, and more than 20 senior engineers.
us to advise our customer of the mostsuitable rubber or silicone or plastic moulding parts to be used for their application. Our engineerwork closely with your design engineers and we help ensure your products meet specification.
Our inhouse specialists can advise on material selection, including:NR/SBR/EPDM/SIR/CR/SBR/IIR/HNBR/FKM/PU.Melon has continually implemented newtechnologies to meet the changing needs of our customers.At present, it has obtained more than100 patents in the industry.
The company has passed ISO9001 and industry-related quality system certification (ISO13485, SIRAICTl),One-stop solution, together with competitive price and professional service. This is what we cangive by having a thorough ERP system monitoring every process of raw material tracking , projectR&D, quality inspection, warehouse inventory,Throughout the whole path, we value the recognitionand supports of our customers and are wiing to provide more value-added services in return.
Punctuality and know-how, dedication and skilled people are the solid basis for our many years of successful operation.
Innovation and investment in advanced equipment and new applications are the driving forces for the common success.
We expect to work with your esteemed company to realize mutual growth!
FAQ: |
Q:Are you a trader or a manufacturer? |
A:We are a trading and manufacturing company with specialized manufacturing factories and trading departments. |
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Q: How can I get some samples? |
A:Please contact us. We are honored to offer you free samples. It will cost some sample charge for custom |
designs,but it is refundable when order is up to certain quantity. |
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Q: What is your terms of payment? |
A: 7 days for prototype tooling & samples, 14 days for production mold, 7-12 days for MOQ. |
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Q: Why choose us? |
A: We have professional team with rich experiences and high precision equipment which can guarantee the |
product quality, through our scientific management and strict cost control we can offer you the best competitive ! |
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Welcome to inquire, let's get started! |