High Tem Custom Molded Neoprene FKM Nitrile EPDM Seals Washer Ring Flat Flange Silicone Rubber Gaskets

• Customization: Available
• Material: Sir/LSR/EPDM/Nr/FKM
• Application: Pumps
• Model NO.: ML230406-032707-0510
• Type: Dust Seal
• Performance: Temperature
• Shape: Triangle Ring
• Standard: Standard, Nonstandard
• Color: Black, Yellow, Blue or Customized
• Gasket Hardness: 20-90sh Durometer
• Mold Material: P20 S136
• Mold Type: Compression Mold/ Rubber Injection Mold
• Lead Time: 7-15days
• Runner: Cold Runner or Edge Runner or No Runner
• Transport Package: Customized
• Specification: Customized
• Trademark: Customized
• Origin: Made in China
• HS Code: 4016101000
• Production Capacity: 100 Sets Precision /Month

Product Description

Manufacturer High Tem Custom Molded Neoprene FKM Nitrile EPDM Silicone Rubber Seals and Gaskets|Lsr Silicone Ring Flat Flange Sealing Gaskets

Custom Rubber Gasket Description:
Melon Rubber specializes in custom-designed and standard rubber gaskets including Round Rubber Gasket rings and Industrial Rubber Gaskets. With over 10 years of expertise, we manufacture a diverse range of rubber washers and seals tailored to meet specific customer needs. Our products are crafted from both natural and synthetic rubbers such as Neoprene, silicone, Buna-N, Santoprene, and EPDM, ensuring top performance across various applications.

Key Features:

• Customization: Produce Flat Rubber Seal Gaskets/ Custom Industrial Rubber Gaskets per customer specifications.
• Durability: Offering oil-resistant and abrasion-resistant rubber sealing gaskets.
• Applications: Ideal for scenarios requiring waterproof, high-temperature, and food-grade sealing solutions.

• Molding Processes for Rubber Silicone Seal Gaskets:

• Compression Molding/Injection Molding:

  • Process: placing a rubber compound in a mold cavity and applying heat and pressure to shape it. After curing, rubber washer is removed.
  • Suitability: Best for high-volume production of medium to large simple parts like thick washers and gaskets,complex shapes with precision, such as intricate silicone gaskets.
• EPDM  Gaskets
  Neoprene Gaskets
  Siicone Seals Gasket
  FKM Gaskets

 Advantages of Cutting or Stamping Rubber and Silicone Gasket:
1. Efficiency and Speed:
   - The process is highly efficient for high-volume production. Once the die is created, washers can be produced quickly and in large numbers without the need for significant downtime, making it cost-effective for large runs.
2. Material Versatility
   - This method is compatible with a wide range of materials, including various grades of rubber and silicone. Each material type can be tailored to meet specific environmental resistance needs such as temperature, chemicals, or UV exposure.
3. Cost-Effective for Thick and Large Parts
   - Compared to other methods like molding, cutting or stamping can be more cost-effective, especially for thicker and larger washer dimensions. There's typically less material waste as the dies can be designed to maximize material use.
4. Simplicity and Low Maintenance
   - The stamping equipment and dies are relatively simple to maintain and operate, reducing operational costs. Tooling modifications can also be made relatively easily to adjust to new specifications.

 

Custom Rubber Gasket Advantage

 

Why Choose Melon Rubber:

Benefit from our commitment to quality and customization. Whether you need a small batch of specialized seals or large-scale production of standard gaskets, Melon Rubber is equipped to deliver with precision and reliability. Enhance your assembly with our washers that promise longevity and optimal sealing performance.
A full selection of natural and synthetic rubber washers, including those made from Neoprene, silicone, Buna-N, Santoprene, and EPDM.

Materials Used in Rubber Silicone Gaskets:

1. Silicone Rubber:

   • Characteristics: Resistant to extreme temperatures, UV and ozone, flexible at low temperatures, and has good insulating properties.
   • Applications: Commonly used in automotive, medical, and food processing industries due to its non-toxic, stable, and clean properties.

2. Neoprene (Chloroprene Rubber):

   • Characteristics: Good chemical stability and maintains flexibility over a wide temperature range. Excellent resistance to weathering and ozone, oils, and chemicals.
   • Applications: Ideal for use in outdoor and marine environments where water, oil, and chemical resistance is necessary.

3. EPDM (Ethylene Propylene Diene Monomer):

   • Characteristics: Excellent resistance to ozone, sunlight, and aging. Very good temperature and chemical resistance, especially for alkalis and acids.
   • Applications: Used in automotive (door seals, window seals) and HVAC applications due to its excellent weather and temperature resistance.

4. Nitrile Rubber (NBR, Buna-N):

   • Characteristics: Outstanding resistance to oils, fuels, and other chemicals.
   • Applications: Perfect for applications involving oils and solvents, such as in the automotive and aerospace industries for fuel and oil handling hoses, seals, and grommets.

5. Santoprene (Thermoplastic Vulcanizate or TPV):

   • Characteristics: Combines the performance benefits of vulcanized rubber with the processing ease of thermoplastics, good chemical and UV resistance.
   • Applications: Useful for seals and gaskets where flexibility and durability are required along with resistance to weather and chemicals.

 

 

 

Custom-designed rubber parts based on your specifications by Zhongshan Melon Rubber & Plastic Products Co., Ltd. in China.

Technical Specification
Material	NBR, NR, EPDM, FVMQ,HNBR,LSR,CR,Silicon, PU,SBR,IIR
Size/Color	Customized
Hardness	20-90 Shore A
Processing Way	Compression, injection, injection transfer, extrusion, silicone liquid injection
Certificates	SGS, RoHS. Reach
Packing	PE plastic bags then to the carton / as customized
Payment	T/T, Paypal, Western Union,Payoneer
MOQ	5000 PCS
Shipping Method	SEA,AIR,DHL,UPS,FEDEX,TNT, etc.
Delivery Time	7 days for prototype tooling & samples, 14 days for production mold, 14-28 days for MOQ

Welcome to Melon Rubber

At Melon Rubber, a trusted provider specializing in precision injection mold and overmolding for liquid silicone rubber products, we are committed to delivering superior quality and customized solutions to meet the diverse needs of our clients.

Precision Injection Mold

Our experienced team excels in precision injection mold design and production, utilizing cutting-edge technology to create molds that meet the most stringent specifications.

Overmolding Expertise

Our overmolding capabilities allow us to produce innovative and versatile solutions by combining liquid silicone rubber with other materials to enhance product performance.

Liquid Silicone Rubber Expertise

We specialize in working with liquid silicone rubber, leveraging its exceptional properties to create products that meet the highest standards of quality, durability, and biocompatibility.

Customized Solutions

Our focus is on providing customized solutions by working closely with clients to understand their specific requirements and optimize the mold and overmolding processes.
Quality Assurance

We prioritize quality in every step of the process, adhering to rigorous quality control measures to ensure that each mold and molded product meets or exceeds industry standards.

Exceptional Customer Service

We pride ourselves on providing exceptional customer service and support throughout the entire process, dedicated to prompt communication and exceeding client expectations.

Contact us today to discuss your project requirements and experience the difference of working with a trusted provider committed to delivering outstanding quality and tailored solutions.

 

Get your Rubber Parts Quotation in just 24 hours with our direct factory One-Stop Service. Our services include material compounds design, mold design, DFM, Prototype, and Serial Production. Even if you don't have a 3-D or 2-D drawing, our Engineers can bring your ideas to life. Work with us to save time and get exactly what you need!

Product Description:

Whether you have a technical drawing or just a sample, Melon Rubber & Plastic can reverse engineer your product with precision. Our expertise lies in producing a wide range of rubber shapes, from simple to highly complex, ensuring that each molded rubber product meets your exact specifications and functions flawlessly in your application.

 

FAQ:

Q:Are you a trader or a manufacturer?

A:We are a trading and manufacturing company with specialized manufacturing factories and trading departments.

Q: How can I get some samples?

A:Please contact us. We are honored to offer you free samples.  It will cost some sample charge for custom

designs,but it is refundable when order is up to certain quantity.

Q: What is your terms of payment?

A: 7 days for prototype tooling & samples, 14 days for production mold, 14-28 days for MOQ.

Q: Why choose us?

A: We have professional team with rich experiences and high precision equipment which can guarantee the

product quality, through our scientific management and strict cost control we can offer you the best competitive !

Welcome to inquire, let's get started!