Basic Info.
Model NO.
ML230406-032707-0510
Material
Sir/LSR/EPDM/Nr/FKM
Standard
Standard, Nonstandard
Color
Black, Yellow, Blue or Customized
Gasket Hardness
20-90sh Durometer
Mold Type
Compression Mold/ Rubber Injection Mold
Runner
Cold Runner or Edge Runner or No Runner
Transport Package
Customized
Product Description
Manufacturer High Tem Custom Molded Neoprene FKM Nitrile EPDM Silicone Rubber Seals and Gaskets|Lsr Silicone Ring Flat Flange Sealing Gaskets
Custom Rubber Gasket Description:
Melon Rubber specializes in custom-designed and standard rubber gaskets including Round Rubber Gasket rings and Industrial Rubber Gaskets. With over 10 years of expertise, we manufacture a diverse range of rubber washers and seals tailored to meet specific customer needs. Our products are crafted from both natural and synthetic rubbers such as Neoprene, silicone, Buna-N, Santoprene, and EPDM, ensuring top performance across various applications.
Advantages of Cutting or Stamping Rubber and Silicone Gasket:
1. Efficiency and Speed:
- The process is highly efficient for high-volume production. Once the die is created, washers can be produced quickly and in large numbers without the need for significant downtime, making it cost-effective for large runs.
2. Material Versatility
- This method is compatible with a wide range of materials, including various grades of rubber and silicone. Each material type can be tailored to meet specific environmental resistance needs such as temperature, chemicals, or UV exposure.
3. Cost-Effective for Thick and Large Parts
- Compared to other methods like molding, cutting or stamping can be more cost-effective, especially for thicker and larger washer dimensions. There's typically less material waste as the dies can be designed to maximize material use.
4. Simplicity and Low Maintenance
- The stamping equipment and dies are relatively simple to maintain and operate, reducing operational costs. Tooling modifications can also be made relatively easily to adjust to new specifications.
Custom Rubber Gasket Advantage
Why Choose Melon Rubber:
Benefit from our commitment to quality and customization. Whether you need a small batch of specialized seals or large-scale production of standard gaskets, Melon Rubber is equipped to deliver with precision and reliability. Enhance your assembly with our washers that promise longevity and optimal sealing performance.
A full selection of natural and synthetic rubber washers, including those made from Neoprene, silicone, Buna-N, Santoprene, and EPDM.
Materials Used in Rubber Silicone Gaskets:
Silicone Rubber:
- Characteristics: Resistant to extreme temperatures, UV and ozone, flexible at low temperatures, and has good insulating properties.
- Applications: Commonly used in automotive, medical, and food processing industries due to its non-toxic, stable, and clean properties.
Neoprene (Chloroprene Rubber):
- Characteristics: Good chemical stability and maintains flexibility over a wide temperature range. Excellent resistance to weathering and ozone, oils, and chemicals.
- Applications: Ideal for use in outdoor and marine environments where water, oil, and chemical resistance is necessary.
EPDM (Ethylene Propylene Diene Monomer):
- Characteristics: Excellent resistance to ozone, sunlight, and aging. Very good temperature and chemical resistance, especially for alkalis and acids.
- Applications: Used in automotive (door seals, window seals) and HVAC applications due to its excellent weather and temperature resistance.
Nitrile Rubber (NBR, Buna-N):
- Characteristics: Outstanding resistance to oils, fuels, and other chemicals.
- Applications: Perfect for applications involving oils and solvents, such as in the automotive and aerospace industries for fuel and oil handling hoses, seals, and grommets.
Santoprene (Thermoplastic Vulcanizate or TPV):
- Characteristics: Combines the performance benefits of vulcanized rubber with the processing ease of thermoplastics, good chemical and UV resistance.
- Applications: Useful for seals and gaskets where flexibility and durability are required along with resistance to weather and chemicals.
Custom-designed rubber parts based on your specifications by Zhongshan Melon Rubber & Plastic Products Co., Ltd. in China.
| Technical Specification | |
| Material | NBR, NR, EPDM, FVMQ,HNBR,LSR,CR,Silicon, PU,SBR,IIR |
| Size/Color | Customized |
| Hardness | 20-90 Shore A |
| Processing Way | Compression, injection, injection transfer, extrusion, silicone liquid injection |
| Certificates | SGS, RoHS. Reach |
| Packing | PE plastic bags then to the carton / as customized |
| Payment | T/T, Paypal, Western Union,Payoneer |
| MOQ | 5000 PCS |
| Shipping Method | SEA,AIR,DHL,UPS,FEDEX,TNT, etc. |
| Delivery Time | 7 days for prototype tooling & samples, 14 days for production mold, 14-28 days for MOQ |
Welcome to Melon Rubber
At Melon Rubber, a trusted provider specializing in precision injection mold and overmolding for liquid silicone rubber products, we are committed to delivering superior quality and customized solutions to meet the diverse needs of our clients.
Precision Injection Mold
Our experienced team excels in precision injection mold design and production, utilizing cutting-edge technology to create molds that meet the most stringent specifications.
Overmolding Expertise
Our overmolding capabilities allow us to produce innovative and versatile solutions by combining liquid silicone rubber with other materials to enhance product performance.
Liquid Silicone Rubber Expertise
We specialize in working with liquid silicone rubber, leveraging its exceptional properties to create products that meet the highest standards of quality, durability, and biocompatibility.
Customized Solutions
Our focus is on providing customized solutions by working closely with clients to understand their specific requirements and optimize the mold and overmolding processes.
Quality Assurance
We prioritize quality in every step of the process, adhering to rigorous quality control measures to ensure that each mold and molded product meets or exceeds industry standards.
Exceptional Customer Service
We pride ourselves on providing exceptional customer service and support throughout the entire process, dedicated to prompt communication and exceeding client expectations.
Contact us today to discuss your project requirements and experience the difference of working with a trusted provider committed to delivering outstanding quality and tailored solutions.
Get your Rubber Parts Quotation in just 24 hours with our direct factory One-Stop Service. Our services include material compounds design, mold design, DFM, Prototype, and Serial Production. Even if you don't have a 3-D or 2-D drawing, our Engineers can bring your ideas to life. Work with us to save time and get exactly what you need!
Product Description:
Whether you have a technical drawing or just a sample, Melon Rubber & Plastic can reverse engineer your product with precision. Our expertise lies in producing a wide range of rubber shapes, from simple to highly complex, ensuring that each molded rubber product meets your exact specifications and functions flawlessly in your application.
| FAQ: | | | | | | | | | | | | |
| Q:Are you a trader or a manufacturer? | | | | | | | | | | | | |
| A:We are a trading and manufacturing company with specialized manufacturing factories and trading departments. | | | | | | | | | | | | |
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| Q: How can I get some samples? | | | | | | | | | | | | |
| A:Please contact us. We are honored to offer you free samples. It will cost some sample charge for custom | | | | | | | | | | | | |
| designs,but it is refundable when order is up to certain quantity. | | | | | | | | | | | | |
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| Q: What is your terms of payment? | | | | | | | | | | | | |
| A: 7 days for prototype tooling & samples, 14 days for production mold, 14-28 days for MOQ. | | | | | | | | | | | | |
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| Q: Why choose us? | | | | | | | | | | | | |
| A: We have professional team with rich experiences and high precision equipment which can guarantee the | | | | | | | | | | | | |
| product quality, through our scientific management and strict cost control we can offer you the best competitive ! | | | | | | | | | | | | |
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| Welcome to inquire, let's get started! | | | | | | | | | | | | |
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Address:
Buidling 3, Creative Industry Park, Torch development Zone,528437 Z.S, G.D. China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Agriculture & Food, Auto, Motorcycle Parts & Accessories, Chemicals, Computer Products, Electrical & Electronics, Health & Medicine, Industrial Equipment & Components, Manufacturing & Processing Machinery, Tools & Hardware, Toys
Management System Certification:
ISO 9001, ISO 13485
Company Introduction:
Melon, established in 2007, is located in zhongshan city, guangdong province, China, our manufacturer workshop covers an area of 2000 square meters, staff 70 people, including 10 technical staff, 5 quality management staff, 6 sales staff, and over more 40% employee work in Melon more than 7 years, we love our manufacturer and provide an experienced, quality service from mould and tooling design, material selection through prototyping to production.
As a recognised experienced rubber factory enable us to advise our customer of the most suitable rubber or silicone or plastic moulding parts to be used for their application. Our engineer work closely with your design engineers and we help ensure your products meet specification. Our in-house specialists can advise on material selection, including: NR/SBR/EPDM/SIR/CR/SBR/IIR/HNBR/FKM/PU. Melon has continually implemented new technologies to meet the changing needs of our customers.
Not only can we manufacture your existing rubber or plastic parts, but we can also support new projects/products by assisting with design and prototyping. We also provide an in house tool making/tool-refurbishment service. Please contact us for more details.
Transfer Molding & Compression Moulding
Liquid Injection Molding (LSR)
CNC machining (Prototype Tooling)
Rubber&Silicone&Plastic mold
Proprietary bonding processes (with metal, plastic)
Research and development of new rubber formula
Trained professional production team and standardized quality control
Knowledgeable sales team and design engineers
One-stop manufacturer with competitive price
Website: http://melon2017.en.made-in-china.com
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